Conprofe Ultrasonic green machining center--USV series include small and medium-sized specifications. After one clamping of the workpiece, the machine tool can automatically, efficiently and continuously complete the processing of various processes such as milling, drilling, boring, expanding, reaming, countersinking, and tapping.
It is suitable for the production of small and medium-sized boxes, plates, discs, valves, shells, molds and other complex parts, and the green machining technology is widely used in precision parts, 3C products, hardware, auto parts, medical equipment and other industries.
It has a highly rigid body structure and is equipped with high-end mechanical and electrical accessories, a precision control system, high-precision line rails and lead screws. The high dynamic response of the machine tool can realize high-speed cutting.
Fixed-column type with cross slide mechanism, large-span herringbone column, fully enclosed protection design, high-strength cast iron material for basic large parts, to meet the requirements of high rigidity and stable accuracy.
Tool magazine: The tool magazine with 24 tool positions is equipped with a tool arm, and the tool-to-tool changeover time is 1.5s.
Chip removal: Slope design at the bottom of the machine tool with built-in automatic flushing chip removal device; rear design of the water tank.
Spindle: Front-end labyrinth structure, with central air blowing device/function, all spindles adopt high-speed direct-connected spindle units.
Lead screw guide: All three axes adopt high rigidity roller linear guide; large diameter C3 lead screw; lead screw is pre-stretched and installed, and the motor and lead screw are directly connected and driven to improve rigidity and precision.
System: FANUC 0i-MF (5)/SIEMENS 828D/MITSUBISHI M80B system can be configured to meet the diverse needs of users' CNC functions.
Lubrication: The guide rail and the screw are all equipped with a timed quantitative lubrication system to realize automatic centralized lubrication.
Efficient processing of metals, hard & brittle materials
Cutting force down by 50%
Cutting heat down by 30%
Sub-surface damage reduced by 40%
Tool life improved by 3~10 times
Efficiency significantly increased by reducing C/T and polishing
| Machine Manual Specifications | Ultrasonic Green Vertical Machining Center | ||||||
| serial number | project | Unit | USV-650 | USV-856 | USV-1165 | USV-500 | USV-800 |
| 1.Stroke | X/Y/Z axis travel | mm | 600×500×500 | 800×550×600 | 1100×650×600 | 500×450×450 | 800x500x560 |
| Distance from spindle nose to work table | mm | 150-650 | 150-750 | 140-740 | 250-700 | 140-700 | |
| Distance from spindle center to column guide | mm | 520 | 592 | 710 | 450 | 560 | |
| 2.Worktable | size | mm | 700×450 | 1000×500 | 1200×600 | 650×400 | 1000x500 |
| maximum load | kg | 350 | 500 | 800 | 300 | 450 | |
| T-slot (number of slots × slot width × pitch) | pcs×mm×mm | 3×18×125 | 5×18×100 | 5×18×100 | 3×14×110 | 4×18×124 | |
| 3. Feed rate | X/Y/Z axis rapid traverse speed | m/min. | 48/48/48 | 48/48/48 | 36/36/36 | 36/36/36 | 48/48/36 |
| X/Y/Z axis maximum cutting feed rate | m/min. | 10 | 10 | 10 | 10 | 10 | |
| X/Y/Z axis motor power | kW | 1.8/1.8/3.0 | 3/3/3 | 3/3/3 | 1.5/1.5/3 | 2/2/3 | |
| 4.Spindle | Spindle diameter | mm | Φ120 | Φ150 | Φ150 | Φ140 | Φ140 |
| Spindle revolutions (maximum speed) | rpm | 12000( Direct Connection) | 12000( Direct Connection ) | 12000( Direct Connection) | 12000( Direct connection ) | 12000( Direct connection ) | |
| Motor power (nominal/short-time) | kW | 5.5/7.5 | 7.5/11 | 11/15 | 7.5/11 | 7.5/11 | |
| Motor torque (nominal/short-time) | Nm | 26.3/47.8 | 35.8/70 | 52.5/95.5 | 35.8/95.5 | 35.8/95.5 | |
| Taper hole specification | - | BT40/BBT40 | BT40/BBT40 | BT40/BBT40 | BT40 | BT40 | |
| 5.Position accuracy | X/Y/Z axis positioning accuracy | mm | 0.006 | 0.008 | 0.01 | 0.008 | 0.008/0.008/0.008 |
| Repeated positioning accuracy of X/Y/Z axis | mm | 0.004 | 0.005 | 0.007 | 0.005 | 0.005/0.005/0.005 | |
| 6.Tool magazine | Tool magazine capacity | bundle | 24 | 24 | 24 | 24or30 | 24 |
| Maximum tool diameter (full tool/empty lead tool position) | mm | Φ75/Φ150 | Φ75/Φ150 | Φ75/Φ150 | Φ75/Φ150 | Φ75/Φ150 | |
| Maximum tool length | mm | 250 | 250 | 250 | 300 | 300 | |
| Maximum tool mass | kg | 8 | 8 | 8 | 8 | 8 | |
| Tool changing mechanism | - | Knife arm | Knife arm | Knife arm | Knife arm | Knife arm | |
| Tool change time (tool to tool) | s | 1.55 | 1.55 | 1.55 | 1.2 | 1.2 | |
| 7.Machine power supply and appearance | voltage | - | Three-phase AC 380V/50Hz |
Three-phase AC 380V/50Hz |
Three-phase AC 380V/50Hz |
Three-phase AC 380V/50Hz |
Three-phase AC 380V/50Hz |
| total power capacity | kVA | 20 | 25 | 30 | 25 | 25 | |
| Air pressure | MPa | 0.5-0.8 | 0.5-0.8 | 0.5-0.8 | 0.5-0.8 | 0.5-0.8 | |
| Air consumption | L/min | ≥280（ANR） | ≥280（ANR） | ≥280（ANR） | ≥280（ANR） | ≥280（ANR） | |
| Total weight of machine tool (including accessories) | kg | 4500 | 5500 | 7200 | 4000 | 5000 | |
| Machine Dimensions (L x W x H) | mm | 2100×2660×2750 | 2310×3160×3000 | 2760×3000×3100 | 1850×2200×2300 | 2400x2700x2900 | |
| 8.CNC system | / | / | Standard： FANUC 0i-MF (5) Optional: Siemens 828D-280/MitsubishiM80B |
MitsubishiM80B | MitsubishiM80B | ||
|
Industry application |
Mold making |
|
Process |
A mold curve surface machining |
|
Workpiece material |
Die steel |
|
Machine tool |
USV-650 |
|
Cutting tool |
Coated tungsten cutting tool |
|
Tool specifications |
Ф10*R5*40L |
|
Machining result |
Smooth surface without hairline |
